Box pleating — the series
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Designing on a grid
Box pleating gives up the efficiency of a free packing and buys creases that land where they are supposed to. For a design with hundreds of folds that is not a compromise — it is the only thing that makes it foldable.
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What the grid settles
Box pleating is usually defended as a trade: give up efficiency, buy creases that land where they should. There is a second thing it buys and nobody quotes it — on a lattice the best possible packing is a finite question with an answer, while off the lattice nobody knows the best packing of six circles in a square and probably never will.
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Spelling a tree on a grid
Box pleating asks every limb of a design to be a whole number of grid squares, which sounds like rounding and is not. Rounding each limb to its own nearest whole number is one way to choose the numbers, and at most resolutions it is not the best way — the best whole-number version of a subject is often a coarser one, with fewer squares and a shape twice as close.
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The whole alphabet of a grid
Box pleating is defended as a trade — give up packing efficiency, buy creases that land where they should. There is a third thing it buys and it is much stronger than either: on a forty-five degree grid there are exactly six kinds of interior vertex a flat-foldable design can contain, ever. On a thirty degree grid there are thirty.
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The other grid
Box pleating is drawn at forty-five degrees, and the twenty-two-and-a-half-degree grid is usually described as the same thing done finer. It is not a refinement, it is a different alphabet: five kinds of vertex become fifty-six, and the share of letterings whose decision needs a search falls from 60 per cent to 22. A finer grid is a larger vocabulary and a less ambiguous one.
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What a grid costs in circuits
Box-pleating puts every crease on a square grid, and a square grid is the shape with the most short circuits per panel that this collection draws. On the sixteen-by-sixteen grid a designer actually works on, one mountain-valley labelling in a hundred agrees with itself. A search still finds one in two hundred and sixty-one steps.
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Ninety-nine in a hundred pass
A designer checks a box-pleated pattern the way every text teaches: vertex by vertex, counting mountains and valleys, watching the smallest sector. At sixteen divisions that check passes a hundred letterings in a hundred, and one of them folds. The check that separates them costs a single sweep over the crease list and is in no recipe anywhere.
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The designer's grid is the dearest thing here
Two hundred and fifty-six panels of box-pleating grid take two hundred and fifty-six search steps to letter — exactly one per panel, at every size from two divisions to sixteen, with not one decision withdrawn. That is the most any pattern in this collection costs per panel of paper. A twist tessellation costs half of it, and a tilted corrugation a quarter.
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A grid glued
Box pleating is the designer's grid: every crease on a line, every angle a right angle or forty-five degrees, and a whole design method built on the convenience of it. Roll the grid into a tube and half the column counts stop folding, on a pattern whose whole selling point is that it always works.