Concept

Membrane hinge — where it appears

A hinge made by leaving a thin strip of material rather than adding a joint. It is the cheapest way to build a folded structure and it puts the hinge axis on the mid-surface, which costs the fold most of its travel.

Named by 8 essays across 2 fields — each of them below, with the objects they name alongside it.

zero thicknesspanels meet exactly4 layers of real materialeach fold has to clear the ones belowhinge offset to the surfacethe panel rotates about the right linea crease pattern describes a surface with no thicknessand everything anybody builds has some

The sheet has a thickness

Every crease pattern describes a surface with no thickness. Everything anybody builds has some, and getting it around a corner is the central problem of turning origami into hardware.

rigid · Thickness
grown symmetricallyoffset to one sidepanels overlap over 4% of their areawhich is the jam every thick-panel design meetspanels do not overlap at alland the hinge axes have not movedwhich is not free: fold it tighter and this offset runs out toosheet 0.16 panel-lengths thick, folded to 100° — the overlap is measured from the geometry

Panels with somewhere to go

Every way of giving a folded panel real thickness costs something. Tachi's offset-panel technique costs the least interesting thing there is — it stops the panels being a surface, and leaves the hinges exactly where the zero-thickness pattern put them.

rigid · Thickness
40°71°travel before contact72.1°measured by contact testpanel thickness22% of the panel lengthwhat it gives upa gap, and with itstiffness and a pattern nolonger quite the one onpapera zero-thickness pattern says the panels meet along a line; nothing that is built does

Nowhere to put the error

Paper takes a misplaced crease and spreads it along its whole length as a curvature nobody notices. A panel is flat by definition and cannot, so the error arrives at the hinge — and the room to receive it is a length that has to be drawn, is paid for in fold angle, and has to grow with the crease count.

rigid · Tolerance
050100150200250300350020406080100120foldspacking ratio deliveredρ 0.02 — 219 foldsρ 0.05 — 88 foldsρ 0.1 — 44 foldsρ 0.2 — 22 foldssheet of side 10 · D(k) = k(1 − k(π−2)ρ⁄S) · k* = S ⁄ 2(π−2)ρ, and the ceiling it reaches is k*⁄2

Four materials, four optima

The convergence argument gets its pattern and stops there. A hinge has a radius, the radius takes a fixed length of surface out of every fold, and the fold count that gets the most packing out of a sheet is inversely proportional to it — so a leaf, a wing, a gut lining and a metal array agreeing on a corrugation still disagree by an order of magnitude about how many creases to put in one.

biology · Convergence
02040608000.20.40.60.81half-angle from shut (degrees)share of the sheet's lengthspan, every fold countclearance, 4 foldsclearance, 8 foldsclearance, 16 foldssheet 10 · the span is S·sin θ at every fold count; the clearance is (S⁄k)·cos θ and falls as the count rises

The fold count sets the spring

A corrugation sweeps the same span at every fold count, and the count decides only how much room the zigzag needs while it does it — which was counted as a gain with nothing pushing back. Something does push back. Every hinge is a spring, a finer corrugation has proportionally more of them, and the force to hold a given span rises exactly as the clearance falls: the product of the two is the same number whatever the count, and at each material's own best count the spring goes as one over the square of the hinge radius.

biology · Convergence
00.20.40.60.81050100150span held, as a share of the sheetforce needed to hold it there4 folds8 folds16 foldsthe pale line under each: what it takes at flat, 4kc ⁄ Ssheet 10, hinge radius 0.05 · the corrugation springs open, and this is what has to stop it at each state

How far open is a question about the grip

A corrugation of hinges that rest flat is loaded when it is shut, so it opens by itself and the force in the held-state calculation is a restraint rather than a drive. Followed from shut to flat that restraint only ever falls, and by exactly π over two — so every partly open state a structure can occupy is squeezed into a band a third wide, and a grip that weakens by a third leaves the sheet nine tenths open.

biology · Convergence
-3-2-1123050100150turn in each hinge (radians, signed by branch)energy storedrests hereand hereflat: 179the barrier isthe flat state8 folds, hinge 0.05creased to 1.6the two branches are the same sheet folded opposite ways, and the flat sheet is the only state they share

Springs that disagree do not offer a choice

A corrugation of hinges that remember different angles was expected to have more than one position in which nothing pushes. It has exactly one, at the stiffness-weighted mean of what they remember, because a sum of parabolas in one variable is a parabola. The second resting place comes from somewhere else entirely — the mirror pattern — and the flat sheet is the barrier between them, which is also why a creased sheet cannot be pulled flat at all.

biology · Convergence
a corrugation remembering 0.8 rad, held at 2.4 and later opened to 0.4torques as shares of the one total both ends of the story share; the barrier as a multiple of its creased valueheld for, τremembered turncontainer suppliesopening needsbarrier0.00.80080%20%1.00×0.51.43049%51%3.19×1.01.81129%71%5.13×2.02.18311%89%7.45×3.02.3204%96%8.41×5.02.3891%99%8.92×the container's share and the opening's share always sum to the whole, whatever the holding time

Holding a fold moves the force

A creased hinge held at an angle slowly comes to remember that angle, so a leaf or a wing packed in a bud for a season is gradually holding itself and the bud has less to do. The force is not used up in the process. The torque the container must supply falls as e^(−T⁄τ), the torque later needed to open the structure rises by exactly the same amount, and the two sum to the same total at every moment of the holding. Held for three relaxation times, a corrugation creased to 0.8 radians and packed to 2.4 needs 4 per cent of the total from its container and 96 per cent from whatever opens it — and the barrier to its mirror image has grown more than eightfold. A packing that lasts buys independence from its container with a harder unfolding.

biology · Convergence

Named alongside it

The objects these essays reach for when they reach for this one.

ConvergenceCorrugationCrease radiusThickness accommodationTrade-offEnergy minimisationHinge axisThe offset-panel techniqueSymmetry breakingClearanceDegrees of freedomDeployment

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