Rigid folding

The slant belongs to the line

A corrugation's columns pile 2h ⁄ (w sin 2a) deep a row — twice the row height over the column's width times the sine of twice the slant — so a tapered corrugation at one slant piles its narrow columns deeper than its broad ones. The slant looked like a property of the whole pattern. It is a property of each zigzag line: at a corrugation's vertex the row creases are one straight line and the zigzag leans the same amount either side of upright, so the angles pass Kawasaki's condition whatever each zigzag's own lean. Leaning every zigzag for the columns beside it takes a 24-column leaf taper from 55 per cent of its footprint four deep a row, at the best single slant, to 62, and cuts the part piled deeper than four from 22 per cent to 3.

Assumes The slant that stacks in one depth and A leaf packs by corrugating.

The slant that stacks in one depth found that a folded Miura’s pile is set by one number. The rows fold exactly onto each other; each column’s folded image steps along the strip from the last; and the columns overlap 2/sin⁡2a2/\sin 2a deep on average for a slant aa. When that is an even whole number — at 45, 15 and 9.74 degrees — the pile is one depth everywhere but the ends, and every panel away from the ends lies over a single depth, so a thick panel of one thickness can follow it.

It ended on the pattern that could not have that. The tapered corrugation — the fold a plicate leaf packs into, broad in the middle and narrow at both ends — changes the width of its columns along the sheet, so its step is not constant and no single slant puts every pair of columns on an even count. The question it left was whether a taper could be graded so that the count stays on one step: a slant varying with the cell size.

It can, and the reason it can was stated long ago and read too narrowly. The slant of a corrugation is not a property of the pattern. It is a property of each zigzag line.

A column’s pile in two lengths and an angle

The count the earlier essay used was drawn for columns and rows one unit each. Let both go, and the count becomes 2h/(wsin⁡2a)2h/(w\sin 2a) for a column ww wide in rows hh high: the column’s folded image runs h/cos⁡ah/\cos a along the strip, and the next column’s image starts wsin⁡aw\sin a further on, so the images overlap their ratio deep.

A column's pile is 2h over w sin 2aCorrugations of twenty-four equal columns, folded flat, at several column widths, row heights and slants: the count 2h ⁄ (w sin 2a), and the commonest depth a row actually piles to with the share of the footprint at it. Halving the width doubles the pile; halving the height halves it.how deep a corrugation's columns pile, with the width and the height let gotwenty-four equal columns two rows high, folded flat; the depth map is read and halved, since the rows fold onto each othercolumn width wrow height hslant a2h ⁄ (w sin 2a)commonest depth, a rowof the footprint1115.00°4.00478%0.5115.00°8.00854%10.515.00°2.00292%0.50.515.00°4.00478%2145.00°1.00168%
Fig. 1 Corrugations of twenty-four equal columns two rows high, folded flat, at several column widths, row heights and slants: the count twice the row height over the column width times the sine of twice the slant, and the commonest depth a row actually piles to. Halving the width doubles the pile; halving the height halves it.

The folded depth maps agree at every setting where the count is whole: a column one unit wide in a row one unit high at fifteen degrees piles four deep; half as wide, eight; half as high, two; half as wide and half as high, four again; twice as wide at forty-five degrees, one. Width and height enter as a ratio, and the slant through the sine of twice itself. For a taper this is the whole problem. A column half the width of its neighbour piles twice as deep at the same slant, and a leaf’s corrugation runs from its broadest column to one a third as wide.

Where the count comes from

The count is worth deriving rather than quoting, because the derivation shows which parts of the pattern it reads. Fold a corrugation flat and hold one panel still. Every other panel reaches its folded place by reflections across the creases between it and the held one. The row creases are straight lines, and reflecting across them brings every row onto the one below: that is why the rows stack exactly and every depth is a whole number of rows. Within a row the zigzag segments of one row all lean the same way, so the reflections across them are reflections across lines that are parallel — and two reflections across parallel lines are a slide, perpendicular to the lines, by twice the distance between them.

So a row’s panels fold into a strip that runs along the zigzags. Each panel keeps its position along that direction, since a reflection across a line does not move anything along the line; measured along it, a panel of height hh spans h/cos⁡ah/\cos a, and the panel one column over starts wsin⁡aw\sin a further along, because that is how far along the zigzag direction its corner sits. The images overlap h/(wsin⁡acos⁡a)h/(w\sin a\cos a) deep, which is 2h/(wsin⁡2a)2h/(w\sin 2a), and every term in it belongs to one column and one row: its own width, its own height, and the lean of the zigzags on either side of it.

That last phrase is the one the taper needs. The count of a column reads the zigzags at its two edges and nothing else, so if those zigzags may lean differently from the rest of the pattern, each column’s count can be set on its own.

Why the slant is the line’s

A leaf packs by corrugating found which way a corrugation may taper. At an interior vertex the two row creases are collinear, and the zigzag’s two segments leave at the same lean above and below; Kawasaki’s alternating sums come to a half-turn exactly when the rows above and below have the same height. So a corrugation may taper along its fold lines and may not taper across them: vary the row heights and the alternating sums go to 186.4 and 173.6 degrees, and the pattern does not fold flat. The column widths never enter the condition, and every one is free.

The same reading says more than that, and it was not drawn out. The angles at a vertex are set by the zigzag line through it and by nothing else.

The slant belongs to the lineAt a vertex of a corrugation the two row creases are one straight line and the zigzag's two segments lean the same amount either side of upright, so the sectors are 90 − a, 90 + a, 90 + a, 90 − a for that zigzag's own slant a and the alternate sums are 180 degrees whatever a is. Each zigzag line may therefore lean its own amount; rows of different heights, by contrast, fail.the angles at a corrugation's vertex belong to the zigzag through ita zigzag leaning a from upright meets the straight row crease at 90 − a and 90 + a on each sidezigzag lineits slantsectors at a vertex on italternate sum111.5°78.5, 101.5, 101.5, 78.5180.0°212.6°77.4, 102.6, 102.6, 77.4180.0°313.8°76.2, 103.8, 103.8, 76.2180.0°414.9°75.1, 104.9, 104.9, 75.1180.0°516.0°74.0, 106.0, 106.0, 74.0180.0°617.2°72.8, 107.2, 107.2, 72.8180.0°718.3°71.7, 108.3, 108.3, 71.7180.0°one slant for every zigzag: every vertex passeseach zigzag leaning its own amount: every vertex passesone slant, the second row twice the first: fails at the vertices
Fig. 2 The sectors at a vertex on each of seven zigzag lines of a corrugation whose zigzags each lean a different amount, from 11.5 to 18.3 degrees, with their alternate sums; and the verdict of every vertex on three corrugations — one slant throughout, a slant for each zigzag, and one slant with the second row twice the height of the first.

A zigzag leaning aa from upright meets the straight row crease at 90°−a90° - a on one side and 90°+a90° + a on the other, above and below alike, so the four sectors are 90−a90 - a, 90+a90 + a, 90+a90 + a and 90−a90 - a in turn and the alternate sums are 180°180° whatever aa is. Each zigzag line is checked against its own lean only, and two zigzags a column apart need not lean alike. A corrugation with a different slant on every zigzag line passes Kawasaki and Maekawa at every vertex; the one with rows of two heights fails. The freedom the taper has in its columns is matched by a freedom in its zigzags, and it is the second one the pile needs.

Leaning each zigzag for its columns

With a slant per line, the count can be put on a chosen number kk column by column. A zigzag between two columns leans a=12arcsin⁡ ⁣(2h/(kwˉ))a = \tfrac12\arcsin\!\bigl(2h/(k\bar w)\bigr), where wˉ\bar w is the mean width of the two columns beside it, so that both columns pile close to kk a row.

Leaning each zigzag its own amountFor a corrugation of 24 columns whose widths follow a leaf's outline, the pile each column makes a row: at the best single slant for 4 deep, and with each zigzag leaning half the arcsine of 2 ⁄ (4·w) for the mean width w of its two columns. The first runs from 3.8 to 10.9; the second stays near 4.each column's width, the slant its zigzags lean, and the pile each column then makesdashed: one slant for every zigzag; solid: each zigzag leaning for its own columns; bars: the column widths, scaled02.5057.501005101520column, along the taperpile a row, 2h ⁄ (w sin 2a)leaning: near 4one slantslants from 15.0° at the broad middle to 45.0° at the narrow ends
Fig. 3 For a corrugation of twenty-four columns whose widths follow a leaf’s outline, the pile each column makes a row at the best single slant for four deep, and with each zigzag leaning for the mean width of its two columns; the bars are the column widths. The dial sets the pile each column should make.

The test taper has twenty-four columns running from a third of a unit wide at the ends to one unit in the middle, in two rows one unit high. At one slant its columns pile anywhere from 3.8 to 10.9 deep a row, broad columns near four and the narrowest near eleven. Leaning each zigzag for its columns brings every column more than a little wider than half a unit to within eight per cent of four, with the zigzags running from fifteen degrees in the broad middle to forty-five at the narrow ends.

Four columns do not get there, and cannot. A column narrower than 2h/k2h/k piles deeper than kk at every slant, because sin⁡2a\sin 2a is at most one and a zigzag leaning forty-five degrees already gives the shallowest pile it can: 2h/w2h/w. The four end columns of this taper, a third and two fifths of a unit wide, pile 5.8 and 4.6 at best. For a target of six deep a row every column of the taper is wide enough and every one reaches it; the dial runs from four to ten, and from six up the narrow ends stop being a limit.

The narrowest column sets the target

The four end columns that miss four deep are not a failure of the rule; they are a fact about the taper, and it fixes how deep the graded pile has to be. A target kk is reachable by every column exactly when k≥2h/wmin⁡k \ge 2h/w_{\min}, since the narrowest column piles at least 2h/wmin⁡2h/w_{\min} at any slant. For the test taper, with its narrowest column a third of a unit wide in rows one unit high, that is 5.8, and six is the shallowest even pile every column can make. At six deep the rule reaches every column, and the zigzags run from about ten degrees in the middle to 37 at the ends.

The printed tapered corrugation, drawn for a leaf, has columns from 0.09 to 0.22 of its sheet in rows 0.17 high. Its narrowest column piles at least 0.34/0.090.34/0.09, about 3.8, so four deep a row is reachable by every one of its columns — and at the printed single slant of 24 degrees its columns pile from about two to five a row. A designer grading a taper chooses the target first, from the narrowest column, and the leans follow from it: a deeper target lets every zigzag stand more upright, which costs less at every vertex and piles deeper everywhere.

What the pile looks like

A taper piles more evenly when its zigzags lean apartThree corrugations of 24 columns folded flat and laid along their length, shaded by how deep a row piles at each point: equal columns at the slant that piles them 6 deep, a leaf-shaped taper at the single slant that puts most of it 6 deep, and the same taper with each zigzag leaning the amount its neighbouring columns need. The single slant leaves the narrow columns piled deeper; leaning each zigzag its own amount removes most of that.three ways to fold a corrugation of 24 columns, laid along its length and shaded by depth a roweach shade one depth a row; the two rows fold exactly onto each other1 deep2 deep3 deep4 deep5 deep6 deep7 deep8 deepequal columns: 66% at 6 deepthe taper at its best single slant: 41% at 6 deepthe taper, each zigzag leaning its own amount: 51% at 6 deep
Fig. 4 Three corrugations of twenty-four columns folded flat and laid along their length, shaded by how deep a row piles at each point, for a target of six: equal columns at the slant that piles them six deep, the leaf taper at the single slant that puts most of it six deep, and the same taper with each zigzag leaning for its own columns.

Folded and read off the depth map, the difference is not in how much of the footprint reaches the target. It is in how much goes past it.

Grading the slant, line by lineA corrugation of 24 columns whose widths follow a leaf's outline, folded with one slant for every zigzag and with each zigzag leaning the amount its columns need to pile 4 deep, beside equal columns of the same total width: the slants used, the share of the footprint 4 deep a row, the depths that cover at least a hundredth of it, the mean and the deepest.a 24-column taper folded three ways, and how much of it piles 4 deep a rowevery depth read off the folded footprint and halved, since the two rows fold exactly onto each othercorrugationslants4 deep a rowdepths on 1% or moremeandeepestequal columns21.0–21.0°78.0%1, 2, 3, 43.554the taper at its best single slant16.0–16.0°54.7%1, 2, 3, 4, 5, 63.937the taper, each zigzag leaning its own amount15.0–45.0°62.3%1, 2, 3, 4, 53.416equal columns lose only their ends; the graded taper loses its ends and a little more where neighbouring zigzags leandifferently
Fig. 5 The same three corrugations for a target of four deep a row: the slants used, the share of the footprint four deep, the depths that cover at least a hundredth of it, the mean and the deepest. Equal columns lose only their ends; the graded taper loses its ends and a little more where neighbouring zigzags lean differently.

At four deep a row, equal columns put 78 per cent of their footprint there, the taper at its best single slant 55, and the graded taper 62. The single slant is sixteen degrees, chosen by trying every whole degree and keeping the one with most of the footprint four deep. The gain from grading, seven points, is modest on that measure. What grading changes is the tail: at the single slant 22 per cent of the footprint piles deeper than four, five and six and seven deep over the narrow columns; graded, 3 per cent does, and the deepest pile falls from seven to six. At six deep a row the shares are 66, 41 and 51, and the part piled past six falls from 25 per cent to 2.5.

The part below the target grows instead — a third of the graded taper’s footprint is shallower than four, against a fifth at the single slant — and that part is the ends. Two zigzags leaning differently are not parallel, so the folded strip fans at the narrow ends, where neighbouring leans differ most, and the end columns’ images presumably spread out there rather than overlapping fully. Grading trades depth past the target for shallowness at the ends, and for anything that stacks thick panels the trade is the right way round: a pile shallower than a panel’s design depth is a gap a spacer fills, and a pile deeper is a collision.

The rows stay out of it

The earlier essay’s second open question was whether the rows could be put to work — a pattern whose rows walked as its columns do would have a second count, and the pile would depend on two numbers. The vertex check answers half of that for corrugations. A corrugation’s rows cannot differ in height, so they cannot be graded, and they fold exactly onto one another whatever the zigzags do: every depth on the graded tapers is even, two rows folding onto two. A row only multiplies the pile. Grading lives entirely in the columns and their zigzags, which is why a taper along the fold lines can be evened and a taper across them cannot even be folded.

The walking rows the question imagined would need a pattern whose straight creases are not straight — a quadrilateral mesh outside the corrugations altogether, where the row creases bend at every vertex. Whether such a mesh folds with one freedom and walks in both directions is still the search over the Miura’s family that the earlier essay proposed, now with the parity known for one direction and the count known for both.

What it costs the paper

The leaning zigzags are not free. The floor at degree four prices a corrugation’s vertex exactly as a function of its lean: 14(4sec⁡a−tan⁡a+a)\tfrac14(4\sec a - \tan a + a) band widths squared creased twice, 1.03 at fifteen degrees, 1.06 at the printed Miura’s twenty, and 1.36 at forty-five. The graded taper’s narrow-end vertices lean forty-five degrees, so each doubles about a third more paper than a vertex of the taper at sixteen degrees does. The even pile is paid for in crease density, at the vertices on the narrowest columns — which are the columns with least paper between their creases to spare.

The other cost is that the pattern is no longer a Miura in the strict sense. Two zigzags leaning differently are not parallel, so the columns between them are trapezoids rather than parallelograms, and the folded strip is not straight. Whether such a pattern still folds rigidly, with the single freedom the Miura is prized for, is not something the depth maps can say; the family the Miura belongs to is where that would be settled, and a graded corrugation is a member of it only if its vertices’ fold angles still agree round every panel.

What the depth maps assume

The folded state is the flat one, read as geometry. Every panel is placed by reflecting it across the creases between it and a fixed panel, and the depth at a point counts the panels over it. That places the panels without ordering them, and for the graded corrugations no layer order was searched: even a graded corrugation of seven columns has fourteen panels, past what the ordering search finishes. That every vertex passes Kawasaki and Maekawa is checked; that the whole folds flat without the layers passing through one another is not.

Panels have no thickness. The purpose of evening the pile is to let thick panels follow it, and a panel is not the unit of depth found how much a thickness technique depends on each panel lying over one depth. The maps here are for zero-thickness panels; with real panels a graded taper’s fanned ends would also shift, and by an amount the thickness sets.

And the taper is a model leaf. Its widths follow half a sine wave from a third of a unit to one, over twenty-four columns so that the ends are a small part of the strip. The printed tapered corrugation has seven columns, on which the ends are nearly everything; its pile is graded, and a proud hundredth buys almost nothing found its deepest depth a sliver of 0.78 per cent of its footprint — presumably over its narrowest columns, which are the ones a graded slant would lean hardest.

How the corrugations were read

Each corrugation is built as two rows of columns with a slant for every zigzag line, checked by the local conditions at every vertex, and folded flat; its depth map is sampled on a grid of 220 by 220 points and every depth is required to be even, since the two rows fold exactly onto each other, then halved. The law 2h/(wsin⁡2a)2h/(w\sin 2a) is required to match the commonest depth on equal columns at every setting where it is whole. The best single slant is found by trying every whole degree from six to forty-five. The graded taper is required to put more of its footprint at the target than the best single slant, and no more than equal columns do.

Still open: the smallest lean that evens the pile

The rule used here leans each zigzag for the mean of its two columns, which is a guess, and a better one would even the pile further. Each zigzag’s lean enters two columns’ counts, and choosing twenty-five leans to put twenty-four columns on one count is a small least-squares problem; solving it, and weighting the narrow columns’ vertex cost against their pile, would give the graded taper that a designer who cares about both would draw.

Whether the graded corrugation keeps one freedom is the question that decides whether it is useful. A plicate leaf opens by corrugating, and a deployable panel wants one input to open it; a graded corrugation that folds flat but not rigidly would be a leaf that packs evenly and opens badly. The rigid-folding test on trapezoidal quadrilateral meshes is the one the rows are free looked for in a different form, and it applies here directly.

Sideways from here, three kinds of pile sorted the printed patterns into uniform piles, islands and graded piles. A graded pile was a property of the pattern there; here it is a property of a choice — one slant — that the pattern did not force.

The habit worth carrying is about parameters that look global. When one number seems to govern a whole pattern, find the smallest piece of the pattern the condition on it actually reads. The slant was read off the pattern because every zigzag of the printed ones leaned alike; Kawasaki reads it one line at a time, and a taper needed exactly that freedom.

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CorrugationKawasaki's theoremLayer countMiuraTaperThickness