Concept

Thickness — where it appears

The depth a real sheet has, which every theorem here assumes away. It stops a fold short of flat, it accumulates through a stack, and accommodating it is the central engineering problem of anything folded out of a real material.

Named by 25 essays across 4 fields — each of them below, with the objects they name alongside it.

zero thicknesspanels meet exactly4 layers of real materialeach fold has to clear the ones belowhinge offset to the surfacethe panel rotates about the right linea crease pattern describes a surface with no thicknessand everything anybody builds has some

The sheet has a thickness

Every crease pattern describes a surface with no thickness. Everything anybody builds has some, and getting it around a corner is the central problem of turning origami into hardware.

rigid · Thickness
no thicknesslayers add up; a 64-grid model is millimetres thick at the coreno stretchpaper stretches a little, which is why wet-folding works at allcreases are linesa crease has a radius; sharp folds tear and soft ones springperfect memorypaper relaxes, so a model opens slightly the moment it is put downthe theorems are exact statements about a sheet nobody has ever folded

Four things that are not true

Zero thickness, no stretch, creases that are lines, and perfect memory. Every theorem on this site rests on all four, every one of them is false, and the interesting engineering is exactly where each fails.

material · Idealisation
ρ = 0.12 mmarc 0.377 mm, stack advances 0.240 mmlost per crease (π − 2)ρ = 0.1370 mmone crease, at its real radiuson a 150 mm sheet8 × 81.0 mm — 0.6%16 × 162.1 mm — 1.4%24 × 243.2 mm — 2.1%32 × 324.2 mm — 2.8%48 × 486.4 mm — 4.3%lost along every line of the grid, in both directionswhich is why an ambitious grid is folded from thin paper

The crease has a radius

A fold does not go through a line. It goes round a small arc, and the arc uses more paper than the stack advances by — a fraction of a millimetre per crease, and several millimetres across a grid, which is why an ambitious tessellation comes out short.

material · Idealisation
24681012-202halvingsmetres of paper (powers of ten)297 mm — 6 folds, 64 layers1 m — 7 folds, 128 layers10 m — 8 folds, 256 layers100 m — 10 folds, 1024 layers1200 m — 12 folds, 4096 layerspaper 0.1 mm thick · L = (πt/6)(2ⁿ + 4)(2ⁿ − 1)the loss is the paper that goes round the closed end, and it doubles twice per fold

How many times can it be halved

The folklore says seven, and the folklore is a statement about one sheet of paper. What actually binds is arithmetic: every halving doubles the layers and the paper spent at the closed end grows as the square of the layer count, so the length needed for twelve folds is nearly a kilometre.

material · Idealisation
a fold stops working when the stack reaches 3 mm8 layers16 layers32 layers64 layers128 layersnewsprint65 µm520 µm1.0 mm2.1 mm4.2 mm8.3 mmcopier paper100 µm800 µm1.6 mm3.2 mm6.4 mm12.8 mmkami70 µm560 µm1.1 mm2.2 mm4.5 mm9.0 mmwashi40 µm320 µm640 µm1.3 mm2.6 mm5.1 mmfoil-backed tissue26 µm208 µm416 µm832 µm1.7 mm3.3 mmunryu tissue18 µm144 µm288 µm576 µm1.2 mm2.3 mmthickness measured across the sheet; the smallest feature is a folder's working figurerather than a constant of nature

The paper had to arrive first

A model with sixty-four layers at its thickest point, folded in ordinary copier paper, is six and a half millimetres of stack. The layer count a design can reach is fixed by the substrate, not by the folder — so the elaborate tradition is downstream of a manufacturing achievement with its own dates.

history · Paper as substrate
Miura solar array17×Space Flyer Unit, 1995airbag folding25×stored for years, opens in 30 msheart stentthreaded through an arterystarshade11×26 m disc, 2.5 m launch tubemap foldthe original problempackeddeployedthe ratio is what is bought; one degree of freedom is what makes it reliable

From a shell to a solar array

The Miura fold was published in 1970 and flew on a satellite in 1995. The gap is not ignorance — the pattern was known, understood and available the whole time — and the same twenty-five year lag appears between every folding result and the hardware that uses it.

history · Deployables
051015202500.511.522.5number of foldsbundle radiusthe bud, radius 1.248121624tightest at 12 foldsbud radius 1.2 · leaf area 340 · layer thickness 0.12

The bud chooses the pattern

Nothing in the geometry of a corrugation says how many folds it should have. The container does: too few folds is a strip too wide to fit, too many is a stack too thick to fit, and the window that fits at all is narrow and has a best point in the middle of it.

biology · Leaf folding
010203040506000.20.40.60.81foldsshare of the sheet lost to hinges50% of the sheet64 foldshinge radius 0.08 on a 10 unit sheet · (π − 2)ρ = 0.0913 lost per fold

Nothing in a body folds on a line

A crease in an organism is not a crease. It is a compliant region — a patch of thinner material that bends — and a region has a width. The width consumes surface in exact proportion to the number of folds, which puts a ceiling on how fine a pattern can usefully get.

biology · Insect wings
0204060801001200510152025foldssurface heldpeak at 64 foldsbox of side 1 · sheet thickness 0.01 · most surface at 64 folds · 128 folds fills the box with sheet alone

How much surface fits in a body

An organ whose whole job is to have area — a gut, a gill, a cortex — is solving a packing problem in reverse. Folding buys surface inside a fixed volume, and with a sheet of zero thickness it buys an unlimited amount. With a thickness the curve turns over and then falls to nothing.

biology · Surface in a volume
how far the fold closes, against where the hinge sitslower faceupper facemid-surface180°closing upwardclosing downwardtapering the panels buys most of it back: 166° of the 180°, less twice the taper

Thickness has a sign

Swap every mountain for a valley and back again. Kawasaki does not notice, Maekawa gets the same condition the other way round, the lemma still asks the two creases to differ, and the layers come out mirrored. Every theorem on this site is blind to which side of the paper it is looking at — and a hinge in a panel with depth is not. The fold closes one way and jams at nothing at all the other.

rigid · Thickness
deepest pile on the shelf: 60 layersin office copier paper, that is 18.5 mm of paper to find at one creaseThe Yoshimura pattern60 layers · 18.5 mm · 59× the two-layer allowanceThe waterbomb tessellation32 layers · 9.7 mm · 31× the two-layer allowanceThe Miura fold16 layers · 4.7 mm · 15× the two-layer allowanceThe tapered corrugation16 layers · 4.7 mm · 15× the two-layer allowanceThe square twist9 layers · 2.5 mm · 8× the two-layer allowanceThe preliminary base8 layers · 2.2 mm · 7× the two-layer allowanceThe hexagon twist7 layers · 1.9 mm · 6× the two-layer allowanceFold and cut — the triangle7 layers · 1.9 mm · 6× the two-layer allowancetwo layers

The pile, not the panel

Every technique for building a fold out of panels with depth is drawn, described and priced at one crease between two panels. A folded model has two layers nowhere except at its last fold: the printed patterns here reach eight, sixteen, thirty-two and sixty, and the length a thick panel has to find at those creases is not the published allowance but fifty-nine times it.

rigid · Thickness
61°108°travel before contact110.0°measured by contact testpanel thickness22% of the panel lengthwhat it gives upmaterial at the crease, sothe panel is thinnest whereit is worked hardesta zero-thickness pattern says the panels meet along a line; nothing that is built does

Thickness round a closed loop

Real panels have thickness, and every technique for accommodating it works by shifting a hinge off the ideal crease by a small amount. On a flat sheet the shifts accumulate outward and end at the edge. On a closed sheet they accumulate round a loop and have to come back to where they started, which is a condition none of the techniques was designed to satisfy.

rigid · Thickness
0204060801000510152025foldssurface heldno supply — 50 foldsδ = 0.01 — 25 foldsδ = 0.03 — 12 foldsδ = 0.09 — 5 foldsbox of side 1 · sheet thickness 0.01 · optimum at S ⁄ 2(t + δ), so supply and sheet are charged the same way

The surface has to be supplied

The curve that turns over does so because the sheet's own thickness fills the box it is folding into. A surface in a body has to be reached as well as fitted, and the channel that reaches it takes depth out of the same box on exactly the same terms — so the best fold count and the surface it delivers both fall by the ratio of the sheet's thickness to the sheet and its supply together.

biology · Surface in a volume
0204060801000510152025foldssurface held1 surface — 50 folds2 surfaces — 25 folds3 surfaces — 17 folds4 surfaces — 12 foldsbox of side 1, thickness 0.01 · a ceiling goes as depth², so m sharers of one depth reach one m-th of it between them

Two surfaces in one box

A body folds several surfaces into one volume and each of them does a different job. Dividing the depth between them looks like a fair split costing nothing overall, and it is not: the area a single surface can reach goes as the square of the depth it has, so m surfaces sharing a depth reach a total of exactly one m-th of what one of them would have reached alone.

biology · Surface in a volume
what the design asks the mill forevery model finished 150 mm acrossA4A2A1A04 layersshrinks 2.00× across300 mm — A2 will do8 layersshrinks 2.83× across424 mm — A2 will do16 layersshrinks 4.00× across600 mm — A1 will do32 layersshrinks 5.66× across849 mm — A0 will do64 layersshrinks 8.00× across1200 mm — larger than any of these128 layersshrinks 11.31× across1697 mm — larger than any of thesea finished model 150 mm across · sheet side = 150 mm × √(mean layers) · the shrink is the square root, so the paper grows quickly

A sheet has a size as well

The layer count a design reaches is fixed by how thin the paper is. What size the finished thing comes out at is fixed by how large the sheet is, through a factor the pattern decides: the folded footprint times the mean layer count is the area of the paper, so the linear shrink is the square root of the layer count and a sixty-four-layer model finished at a hand's width wants more than a metre of sheet.

history · Paper as substrate
what a paper and a sheet size leave between themthe largest layer count both ceilings allow, and which one decided itpaper105 mm148 mm210 mm297 mm420 mm594 mmhands over atnewsprint65 µm46464646464646 mmcopier paper100 µm30303030303030 mmkami70 µm42424242424243 mmwashi40 µm75757575757575 mmfoil-backed tissue26 µm105115115115115115115 mmunryu tissue18 µm105148166166166166167 mmstack tolerance 3 mm, finest crease 1.0 mm · stack: L < feature ⁄ t · grid: L < sheet ⁄ cell · crossing at cell × feature ⁄ t

Which ceiling is binding

Two constraints hold a design's layer count down and both are ceilings on the same number. The stack gets better as the paper thins; the grid gets better as the sheet grows, because piling layers needs divisions and a division cannot be finer than a folder can place it. They cross at a sheet size that rises as the paper thins — so on the papers a classical folder had, the substrate really is the limit, and only at tissue weights does the hand take over.

history · Paper as substrate
the stack under a single cuta clean cut taken as 0.6 mm of stackstarnewsprintcopier paperkamiwashifoil-backed tissueunryu tissue3 points6 layers390 µm600 µm420 µm240 µm156 µm108 µm4 points8 layers520 µm800 µm560 µm320 µm208 µm144 µm5 points10 layers650 µm1.0 mm700 µm400 µm260 µm180 µm6 points12 layers780 µm1.2 mm840 µm480 µm312 µm216 µm8 points16 layers1.0 mm1.6 mm1.1 mm640 µm416 µm288 µm10 points20 layers1.3 mm2.0 mm1.4 mm800 µm520 µm360 µm12 points24 layers1.6 mm2.4 mm1.7 mm960 µm624 µm432 µm16 points32 layers2.1 mm3.2 mm2.2 mm1.3 mm832 µm576 µm20 points40 layers2.6 mm4.0 mm2.8 mm1.6 mm1.0 mm720 µma k-pointed star is folded into 2k wedges, so the scissors pass through 2k layers · a clean single cut is taken here as 0.6 mm of stack

How many wedges the paper allows

A k-pointed folk star is folded into 2k equal wedges and cut once, so the scissors go through 2k thicknesses of the sheet. The geometry is indifferent to k and the paper is not: at a stack a pair of scissors will shear cleanly in one pass, ordinary copier paper takes a three-pointed star and nothing more, and the five-pointed one everybody knows needs washi or thinner.

history · Folklore of folding
-2.5-2-1.5-1-0.5050100150200250depth given to the inner level, log₁₀ of the boxsurface over the flat sheetone level, the whole boxreaches 250.0two levels, any splitnever above 62.5box depth 1 · sheet 0.001 · one level reaches 250.0, and a nest of two reaches 62.5 however the depth is shared

A nest pays four a level

A corrugation folded inside the panels of another looks like the arrangement that multiplies surface rather than dividing it. It multiplies the factors and divides the depths, and the depths cancel: a packed level can hold at most its depth over four times what it folds, the thing it folds is as thick as the depth the level below was given, and so a nest of L levels reaches at most the box over 4ᴸ sheet thicknesses. One level with the whole box beats any nest of two by exactly four.

biology · Surface in a volume
the bar is the share of the footprint at least half as deep as its deepest pilethe note is how deep that pile is and how much of the footprint it coversThe preliminary base100.0%uniform · deepest 8 layers over 99.7%The Yoshimura pattern100.0%uniform · deepest 60 layers over 100.0%The waterbomb tessellation96.6%uniform · deepest 32 layers over 96.6%The tapered corrugation87.9%graded · deepest 16 layers over 0.9%The Miura fold75.5%graded · deepest 16 layers over 11.9%The hexagon twist24.5%island · deepest 7 layers over 24.5%The square twist17.5%island · deepest 9 layers over 17.4%Fold and cut — the triangle3.0%island · deepest 7 layers over 2.9%uniform: the pile is the pattern · island: the deep region is a patch · graded: deepest on a sliver, half as deep nearly everywhere

Three kinds of pile

A thick-panel technique is priced at the deepest pile a pattern has, and the depth of that pile says nothing about where it is. Mapped over the folded footprint, the printed patterns fall into three kinds. On a uniform pile the deepest count is the whole footprint — sixty layers everywhere on the Yoshimura. On an island it is a patch and the rest is shallow. On a graded pile it is a sliver — under one per cent of the tapered corrugation — while nearly nine tenths is at least half as deep, and the Miura, the pattern that gets built, is graded.

rigid · Thickness
the bar is the share of the paper in panels that lie over more than one deptheach panel's folded image is laid on the depth map and the depths under it are countedThe preliminary base0.0%uniform · 8 panels · 1 depth under eachThe Yoshimura pattern0.0%uniform · 65 panels · 1 depth under eachThe waterbomb tessellation0.0%uniform · 52 panels · 1 depth under eachFold and cut — the triangle90.0%island · 7 panels · 1 to 3 depths under eachThe hexagon twist92.5%island · 13 panels · 1 to 4 depths under eachThe square twist94.2%island · 9 panels · 1 to 4 depths under eachThe Miura fold100.0%graded · 24 panels · 3 to 4 depths under eachThe tapered corrugation100.0%graded · 28 panels · 4 depths under eacha panel over one depth can be given one thickness; a panel over several cannot

A panel is not the unit of depth

A thick-panel design gives each panel a thickness, an offset or a taper, so a graded pile could be met panel by panel only if every panel's folded image lay over one depth. On the Miura none does. Every one of its twenty-four panels lies over three or four of the four depths its pile takes, and on the tapered corrugation every panel lies over all four. The uniform piles are the opposite — every panel of the Yoshimura, the waterbomb and the preliminary base lies over exactly one depth — which is why panel-by-panel techniques look adequate on the patterns they are drawn for. On the Miura the steps between depths cross the middle of panels, and they run parallel to the panels' own sides.

rigid · Thickness
012340200400600800clearance above the basesurface, as a multiple of the basewalls: 2c ⁄ τplies: c ⁄ 4τeight times lesssheet thickness 0.01 · both lines are straight and their ratio is eight everywhere, so no clearance makes the stack competitive

Standing up beats lying down by eight

A level that fills its clearance with plies lying flat makes every ply share the clearance, and the sharing costs a factor of four. A level that fills the same clearance with walls standing on the base gives every member the whole height and charges them only for footing. The ratio is exactly eight, at every clearance and every thickness — and it is the difference between a cost charged against depth and a cost charged against the space beside it.

biology · Surface in a volume
02468101214010203040506070clearance above the basesurface, as a multiple of the basewalls stop at 40.0sheet 0.01, channel 0.05plies keep risingthey cross at 9.40the comb saturates at twice the reciprocal of its channel's share, and the stack does not saturate at all

The channel grows with what it feeds

A comb of standing walls beats a stack of plies by eight because its members do not share the clearance that pays them. Supply takes that back, and asymmetrically: a wall's channel has to be sized for the surface the wall carries, so it grows with the wall's height and is charged against the pitch, while a ply's channel is a constant charged against the clearance. The comb then saturates at twice the reciprocal of the channel's share, the stack does not saturate at all, and the two cross at a clearance the model gives in closed form.

biology · Surface in a volume
accuracy against thicknessthe pile at a start is the gathering's own mean layers there plus the two a tuck addsplacementstarts atdeepest pilemean pileevenly spaced0.20, 0.40, 0.60, 0.803.323.14placed for equal error0.31, 0.51, 0.68, 0.843.373.19a start is three sheets where it sits, over a gathering already 1.57 sheets thick at the rim

Crowding outward costs almost nothing

Placing the tuck starts for equal error crowds them toward the rim, where the gathered paper is already at its thickest, and the obvious worry is that the accuracy is bought with depth. Measured, it is not: on a hemisphere the crowded placement's deepest start sits in 3.37 sheets against the even placement's 3.32, because a start is three sheets of its own and the gathering beneath it is only one and a half.

material · Developability
crease density, the closest two creases come without meeting, and the two multipliedthe closest approach is between creases with no vertex in common, measured as segmentspatternm a m²closest mmproductThe Yoshimura pattern8224.52.02The waterbomb tessellation8920.01.79The square twist3136.11.13The Miura fold3625.10.91The hexagon twist4122.10.90The tapered corrugation4118.60.77parallel creases give a product of exactly one; a pattern above one carries more length than its own spacing would suggest

A paper limits spacing, not density

The density ceiling put a sheet's limit at parallel creases a crease-width apart, 1⁄w of crease a square metre, and claimed no arrangement carries more. Crossing families do: they meet at vertices, which is shared ground, and never come closer than w anywhere else. Measured over every pair of creases that do not share a vertex, density times closest spacing settles at about 1.9 for both the Miura and the waterbomb, so each can be folded nearly twice as fine as the density bound said — 262 cells a side on copier paper for the Miura rather than 139, and 141 for the waterbomb rather than 74.

material · Crease density
the crease each pattern has least room on, once the ground near its ends is creased twicea narrow sector pushes the overlap out along both creases, as one over the sine of the anglepatternnarrowest sectorreach, both endsthat crease, mmroom to shrinkThe tapered corrugation65.9°2.1020.416×The waterbomb tessellation45.0°2.4128.320×The hexagon twist60.0°2.1525.520×The Yoshimura pattern60.0°2.3128.320×The Miura fold69.9°2.0626.722×The square twist90.0°2.0036.130×Fold and cut — the triangle58.2°1.1828.640×The preliminary base45.0°1.4175.088×reach is in band widths; room to shrink is the crease's length over that reach, on copier paper with a band 0.6 mm wide

A vertex creases the paper twice

Two creases that meet share ground near the point, and their bands overlap out along each of them to w⁄sin θ for a sector angle θ below a right angle. Add the overlap at both ends of a crease, and a crease no longer than that is overlap from end to end — a crease only in the drawing. That third bound binds before the spacing does: the finest Miura on copier paper is 135 cells a side by its vertices against 262 by its spacing, and the finest waterbomb 82 against 141. Both land within a tenth of the density bound, which had the wrong argument and nearly the right number.

material · Crease density

Named alongside it

The objects these essays reach for when they reach for this one.

IdealisationPacking ratioLayer countConservationCrease radiusScalingTrade-offThe offset-panel techniqueSurface in a volumeSubstrateThickness accommodationCorrugation

All concepts