Folding nobody designed

A nest pays four a level

A corrugation folded inside the panels of another looks like the arrangement that multiplies surface rather than dividing it. It multiplies the factors and divides the depths, and the depths cancel: a packed level can hold at most its depth over four times what it folds, the thing it folds is as thick as the depth the level below was given, and so a nest of L levels reaches at most the box over 4ᴸ sheet thicknesses. One level with the whole box beats any nest of two by exactly four.

Assumes Two surfaces in one box and How much surface fits in a body.

Two surfaces in one box ends by naming the arrangement that should beat every split. Divide a box’s depth between mm surfaces and the total falls by mm, because a single surface’s ceiling is quadratic in the depth it has. Fold the fine surface inside the coarse one’s panels instead, and the essay argues that the depths no longer add — the coarse level buys a factor, the fine level buys another factor of what the coarse one produced, and the two multiply. A gut lining is folded at the scale of a plica, again at the scale of a villus and again at the scale of a microvillus, and the three factors are what makes it so large.

That argument is right about the factors and wrong about what they are factors of. Worked out on the same box and the same parabola, a nest of packed corrugations does not escape the arithmetic. It pays a fixed price at every level, the price is four, and one level with the whole box beats any nest.

A nest of two against one levelThe surface a corrugation of corrugations holds, as a multiple of the unfolded sheet, against the depth the inner level is given, with whole fold counts searched at each level. The pair never rises above a sixteenth of the box over the sheet's thickness, whatever the split, and one level with the whole box reaches four times that.-2.5-2-1.5-1-0.5050100150200250depth given to the inner level, log₁₀ of the boxsurface over the flat sheetone level, the whole boxreaches 250.0two levels, any splitnever above 62.5box depth 1 · sheet 0.001 · one level reaches 250.0, and a nest of two reaches 62.5 however the depth is shared
Fig. 1 The surface a corrugation of corrugations holds, as a multiple of the flat sheet, against the depth the inner level is given, with whole fold counts searched at both levels. However the depth is shared the pair stays at or under a quarter of what one level with the whole box reaches.

What a nest was supposed to buy

Start with the one-level result, because everything below is built out of it. How much surface fits in a body folds a sheet of thickness tt into a box of depth DD. With kk folds the stack uses ktkt of the depth on its own thickness, each panel is as tall as what is left, and the surface held is proportional to k(Dkt)k(D - kt). That is a downward parabola in the fold count. It peaks at k=D2tk = \tfrac{D}{2t}, and at the peak it holds D4t\tfrac{D}{4t} times the surface of one unfolded panel.

Two things about that peak matter here. It is the same half-share the convergence argument found at every material’s optimum: at the best fold count exactly half the depth has gone to the sheet’s own thickness, and the panels are half as tall as the box. And the factor it reaches — D4t\tfrac{D}{4t} — depends on the depth and on the thickness only through their ratio. A box a thousand sheets deep holds 250 times the flat panel at best, whether the sheet is a micron thick in a millimetre box or a millimetre thick in a metre one.

The thickness in that sentence is the one the sheet has a thickness gave every folded object, and the packing is the packing a leaf’s corrugation achieves in a bud: panels pressed against their neighbours, with no room between them.

A nest takes that sheet, corrugates it within some small depth dd, and then treats the corrugated sheet as a new material to be corrugated again at a larger scale. If the fine level multiplies the area by one factor and the coarse level multiplies by another, the surface of the whole is their product. That much is simply true, and it is what the intuition about nesting rests on.

The depth a level hands upward

What the intuition leaves out is how thick the new material is.

A corrugation that has been packed into a depth dd is a slab dd thick. Its panels stand across that depth and are pressed against one another, so the slab has no room left in it; it is as thick as the depth it was folded into, and a coarser corrugation that wants to fold it has to fold a layer dd thick, not a layer tt thick.

So the coarse level faces exactly the problem the single level faced, with dd where tt used to be. Folded into the whole box, it reaches at most D4d\tfrac{D}{4d} times the area of its own flat panel. The fine level, folded into its depth dd, reached at most d4t\tfrac{d}{4t}. The product of the two ceilings is

D4dd4t=D16t\frac{D}{4d}\cdot\frac{d}{4t} = \frac{D}{16t}

and the depth the fine level was given has vanished from it. However that depth is chosen — a tenth of the box, a hundredth, twice the sheet’s thickness — a nest of two packed levels holds at most a sixteenth of the box over the sheet’s thickness. One level with the whole box holds a quarter. The nest loses by exactly four.

The first figure is that sentence drawn. Along the horizontal axis the inner level’s depth runs over two and a half orders of magnitude, and at each depth the fold counts of both levels are searched over whole numbers. The curve never rises above 62.5; it touches 62.5 wherever the two optimal fold counts happen to be whole numbers; and it never comes near the 250 a single level reaches.

How much surface fits in a bodyThe surface a corrugation holds inside a fixed box, against the number of folds. With no thickness the answer rises without limit and folding is free. With a thickness the stack eats the depth it is folding into, the curve turns over, and past a certain count the box is full of sheet and holds no surface at all.020406080100120024681012foldssurface heldpeak at 32 foldsbox of side 1 · sheet thickness 0.02 · most surface at 32 folds · 64 folds fills the box with sheet alone
Fig. 2 One level, the parabola everything here is built from, drawn for a sheet a fiftieth of the box deep. It peaks where half the depth has gone to the sheet’s own thickness, and the height of that peak is a quarter of the box over the thickness — the factor a nest pays again at every level.

Every intermediate depth cancels

The same arithmetic runs for any number of levels, and the result is short enough to be memorable.

Give a nest of LL packed levels the depths D=d1>d2>>dLD = d_1 > d_2 > \dots > d_L, with the innermost level folding the sheet itself, of thickness tt. Level ii folds a composite as thick as di+1d_{i+1} into a depth did_i, so its ceiling is di4di+1\tfrac{d_i}{4d_{i+1}}. The product of the ceilings is

d14d2d24d3dL4t=D4Lt\frac{d_1}{4d_2}\cdot\frac{d_2}{4d_3}\cdots\frac{d_L}{4t} = \frac{D}{4^L\,t}

and every depth between the box and the sheet appears once on top and once underneath. The product telescopes. What survives is the ratio of the box to the sheet, which no arrangement can change, and a power of four, which is set by nothing but the number of levels.

So a nest’s ceiling does not depend on how it is built. It depends on how many levels it has, and it falls by four with each one. For a box a thousand sheets deep the ceilings are 250 for one level, 62.5 for two, 15.6 for three and 3.9 for four — and at four levels the nest holds less than four times the area of the flat sheet it started from.

Every packed level costs a factor of fourThe best surface a nest of one to several packed corrugations holds in a fixed box, each level folding the composite the level below it made. The ceiling falls by four at every level added, because each level's own ceiling is its depth over four times the thickness it folds and those depths cancel in the product.the bar is the best nest of that many packed levelsbox depth 1, sheet thickness 0.001 — surface held, as a multiple of the unfolded sheet1 level250.0ceiling D ⁄ 4t = 250.0 · searched2 levels62.5ceiling D ⁄ 16t = 62.5 · searched3 levels15.6ceiling D ⁄ 64t = 15.6 · searched4 levels3.84ceiling D ⁄ 256t = 3.91 · equal ratiosa level's ceiling is its depth over four times what it folds, and the depths cancel down the nest
Fig. 3 The best nest of one to four packed levels in a box a thousand sheets deep. The first three are searched over every split of the depth; the fourth uses equal ratios between levels, which is where the continuous problem has its optimum. Each added level divides what the nest can hold by four.

The search is what makes the table evidence rather than algebra. At two levels every one of 36 intermediate depths is tried with every whole fold count at both levels; at three, every pair of depths from the same list. None of the nests found rises above its ceiling and the best of them meet it, so the telescoping is something the search observes rather than something assumed on the way in.

Why the price is four and not some other number

A factor of four per level looks arbitrary until it is split into its two halves, and each half is a result already established.

The first half is the thickness. At a level’s own optimum, half the depth it is given goes to the thickness of what it folds. That is the half-share — a benefit proportional to a count against a cost proportional to the same count taken from a fixed budget, which optimises where half the budget has gone.

The second half is the height. With half the depth spent on thickness, each panel is half as tall as the depth, so the surface each fold contributes is half what it would have been in a box with nothing in it.

A level’s own factor is therefore its fold count times a half, and its fold count is its depth over twice the thickness it folds. The two halves make the four. A nest pays both halves at every level, because every level is packed and every level’s optimum spends half its depth on the layer below.

The same pair of halves is what a corrugation costs when its shrinkage is priced in paper rather than in depth, and it is why the pile rather than the panel is what a thick fold is up against: a packed level’s composite is a pile, and the next level folds the pile.

That also explains why no clever choice of depths helps. Giving the inner level more depth makes its factor larger and makes the composite it hands upward thicker by the same proportion, which costs the coarse level exactly what the fine level gained. The exchange is one for one, which is why the intermediate depth cancels, and why the only thing left to pay is the pair of halves at each level.

Where the depths go in a nestOne nest of packed corrugations written out level by level: the depth each level has, the thickness of the composite it folds, the whole fold count that does best, and the factor it reaches against its own ceiling. The ratios of depth to thickness multiply to the box over the sheet whatever the depths are, so the nest's ceiling is fixed by the number of levels alone.one nest, level by leveleach level folds the composite the level below it made, and that composite is as thick as its depthleveldepthfolds a layer ofwhole foldsfactorits ceiling1 — outermost10.152.502.5020.10.0152.502.503 — innermost0.010.00152.502.50nest of 3: 15.6 · one level with the whole box: 250.0the ratios multiply to D ⁄ t = 1000.0 and the factors to 15.6, which is under that divided by 64
Fig. 4 Three packed levels in a box a thousand sheets deep, with depths of one, a tenth and a hundredth of the box. Each level is ten times deeper than the layer it folds, holds five whole folds, and reaches a factor of two and a half; the product is 15.6, which is the box over sixty-four sheet thicknesses.

Three levels, written out

The table in the figure is worth reading as a ledger, because it makes the cancellation concrete in a way the formula does not.

The outer level has the whole box and folds a composite a tenth of the box thick: a ratio of ten. The middle level has a tenth of the box and folds a composite a hundredth thick: a ratio of ten. The inner level has a hundredth and folds the sheet, a thousandth: a ratio of ten. Multiply the three ratios and the answer is a thousand, which is the box over the sheet — and it is a thousand for every choice of depths, because the depths cancel in the product whatever they are.

Each level, folded as well as whole numbers allow, reaches half of five: two and a half. Three levels at two and a half give 15.6. A single level with the whole box and the bare sheet, folded 500 times, reaches 250. The nest has used three levels of folding, 5 + 5 + 5 folds at their three scales, to hold a sixteenth of what one level of 500 folds holds.

Shift the split and the whole-number rounding moves but the ceiling does not. With depths of one, a fifth and a fiftieth, the three ratios are five, ten and twenty; the levels reach 1.2, 2.5 and 5, whose product is 15.0; and the ceiling is still the thousand divided by sixty-four.

Where the depths go in a nestOne nest of packed corrugations written out level by level: the depth each level has, the thickness of the composite it folds, the whole fold count that does best, and the factor it reaches against its own ceiling. The ratios of depth to thickness multiply to the box over the sheet whatever the depths are, so the nest's ceiling is fixed by the number of levels alone.one nest, level by leveleach level folds the composite the level below it made, and that composite is as thick as its depthleveldepthfolds a layer ofwhole foldsfactorits ceiling1 — outermost10.221.201.2520.20.0252.502.503 — innermost0.020.001105.005.00nest of 3: 15.0 · one level with the whole box: 250.0the ratios multiply to D ⁄ t = 1000.0 and the factors to 15.0, which is under that divided by 64
Fig. 5 The same box and sheet with the depth shared differently: a fifth of the box to the middle level and a fiftieth to the inner one. The ratios become five, ten and twenty, they still multiply to a thousand, and the nest reaches 15.0 against the same ceiling of 15.6 — the difference is whole folds, not arrangement.

Splitting costs a sharer, nesting costs a level

Two surfaces in one box priced the other way of putting several surfaces in one volume, and the comparison is sharper now that both prices are known.

Splitting divides the depth between mm sharers side by side. Each sharer’s ceiling goes as the square of its depth, so the total across all mm falls to one mm-th of a single surface’s ceiling.

Nesting puts the surfaces inside one another. Each level’s ceiling goes as its depth over what it folds, the depths cancel, and the total falls to one 4L14^{L-1}-th of a single surface’s ceiling.

For two surfaces the split costs a factor of two and the nest costs a factor of four. For three, three against sixteen. For four, four against sixty-four. Of the two arrangements this model can represent, nesting is the more expensive one, and increasingly so — which is the opposite of what the picture of a villus inside a plica suggests, and the opposite of what the previous argument concluded.

What sharing the box costsThe surface several independent sheets hold when they divide one box between them. A single sheet's ceiling goes as the square of the depth it has, so m sheets sharing a depth reach a total of exactly one m-th of what one of them would have reached alone. Splitting a volume between specialised surfaces is not free and the price is the number of them.02004006008001000050100150200250foldssurface held1 surface — 500 folds2 surfaces — 250 folds4 surfaces — 125 foldsbox of side 1, thickness 0.001 · a ceiling goes as depth², so m sharers of one depth reach one m-th of it between them
Fig. 6 The other way to fit several surfaces into one box: side by side, each with a share of the depth. Two sharers hold half of what one would, four hold a quarter — a price proportional to the number of surfaces, where a nest’s price is a power of four.

That does not make the previous argument’s instinct wrong about bodies. It makes it wrong about packed corrugations, and it says precisely what an arrangement has to do differently to reward nesting: stop charging each level the full thickness of the one inside it.

A rocket that cannot drop its stages

The shape of this result has a well-known cousin in a different subject, and the comparison says exactly where the difference lies.

A rocket is also a nest of stages, and staging a rocket is what makes large velocities possible. Each stage multiplies the velocity it adds by something, and the multiplication is worth having because a spent stage is thrown away: the next stage does not have to carry the empty tanks of the one before it. The dead mass leaves the problem at each level.

A nested corrugation is a rocket that cannot drop its stages. The fine level’s packing — the half of its depth spent on thickness, the half-height panels — is carried into the coarse level as part of the material being folded. The coarse level pays for the whole of the fine level’s slab, dead half included, and then spends half of its depth on that slab’s thickness. The dead fraction compounds instead of being discarded.

Stated that way, the escape from the factor of four is also clear. A level that could shed its packing before the next level folded it — whose panels stood apart rather than pressed together, so that the composite it handed upward was not a solid slab — would not pay the full price at the next level. That is not an arrangement this box model contains, and it is where the next question lies.

Every packed level costs a factor of fourThe best surface a nest of one to several packed corrugations holds in a fixed box, each level folding the composite the level below it made. The ceiling falls by four at every level added, because each level's own ceiling is its depth over four times the thickness it folds and those depths cancel in the product.the bar is the best nest of that many packed levelsbox depth 1, sheet thickness 0.0001 — surface held, as a multiple of the unfolded sheet1 level2500.0ceiling D ⁄ 4t = 2500.0 · searched2 levels625.0ceiling D ⁄ 16t = 625.0 · searched3 levels156.2ceiling D ⁄ 64t = 156.3 · searched4 levels39.1ceiling D ⁄ 256t = 39.1 · equal ratiosa level's ceiling is its depth over four times what it folds, and the depths cancel down the nest
Fig. 7 The same census for a sheet ten times thinner, in a box ten thousand sheets deep. Every ceiling is ten times larger — 2,500 for one level, 625 for two, 156 for three — and every added level still divides by four, because the price per level does not depend on how thin the sheet is.

What the curve leaves out

The first figure shows a ceiling and not a structure, and it is worth being plain about the gap.

It says nothing about whether any organ is packed. A villus stands in a lumen that is mostly empty, a microvillus stands in a brush border with fluid between its members, and neither is a panel pressed flat against its neighbour. The whole of this result concerns an arrangement in which every level is packed to its own optimum, and the more a real level departs from that, the less the result applies to it.

Nor can it show what nesting is for. A nested surface may be worth having because each level serves a different job, or because a fine level can be renewed without disturbing a coarse one, or because the finest level has to be small for reasons of chemistry rather than geometry. None of those is area in a box, and a model that prices area in a box is silent about all of them — which is the division of labour the organism is not the model asks of every figure in this field, and the reason a lining that was never cut out of anything is not obliged to be optimal by anybody’s arithmetic.

What the picture establishes is narrow and firm: if the levels are packed, the nest’s ceiling is set by the number of levels alone, and it is lower than a single level’s by a power of four.

The box the levels are packed in

Three assumptions are carrying the result, and each can be named rather than implied.

Every level is packed. The panels of a level touch, so the level’s composite is as thick as the depth it occupies. That is what makes the fine level’s depth reappear as the coarse level’s thickness, and it is the assumption the whole telescoping rests on.

Every level folds as a corrugation in one direction, into a depth. The model is the box a single corrugation is packed into: kk folds, kk thicknesses stacked in the depth, panels as tall as what is left. A level that folded in two directions, or into a volume rather than a depth, would have a different ceiling and possibly a different price.

The composite folds like a sheet. A corrugated slab is treated as a material with a thickness and nothing else, so that folding it has the same arithmetic as folding paper. Real composites bend less easily across their corrugations than along them, and a sheet folded twice carries creases the first fold put there; both would change the numbers and neither is modelled.

How the search earns its numbers

One level is checked against its closed form. The best whole fold count for a box a thousand sheets deep reaches 250.00 against D4t=250\tfrac{D}{4t} = 250, which is the parabola the rest is built from, confirmed before it is used.

Two levels are searched, not substituted. At 48 depths for the inner level, spread evenly on a logarithmic scale from twice the sheet’s thickness to half the box, both levels’ fold counts are searched over whole numbers. No depth produces a nest above 62.5, and the value 62.5 is met, so the ceiling is both respected and reached.

Three levels are searched over every pair of depths from a list of 36, and none exceeds D64t\tfrac{D}{64t}. The fourth row uses equal ratios, where the continuous optimum sits, and is labelled as such in the figure.

The telescoping is checked as an identity. In the written-out nest the ratios of depth to folded thickness multiply to the box over the sheet to a part in a billion, and each level’s factor is required to stay under its own ceiling. A nest in which some level beat its ceiling would mean the one-level arithmetic had been misapplied, and the figure would not draw.

Still open: a level with room between its folds

The factor of four comes from packing, and the obvious question is what a level costs when it is not packed.

A level whose folds stand apart — a comb of fins rather than a pressed zigzag — does not spend half its depth on the thickness of what it folds, because there is space between its members for that thickness to sit in. It spends width instead: the fins cannot be closer together than their own thickness allows. So an unpacked level is charged in the other direction of the box, and a nest of unpacked levels is a different product with a different price, which may or may not telescope.

That is a computation rather than a survey, and it is the one that would say whether the three levels of a gut lining are an arrangement geometry rewards or one it merely permits. The answer turns on whether a level’s cost is charged against the depth it occupies or against the space beside it, and the packed model here is the case where it is all charged against depth.

Sideways from here, the rocket comparison points at the supply channels a surface needs, which are exactly the kind of dead fraction a level carries upward. A nest whose every level needs its own supply pays that charge in the coefficient at every scale, on top of the four.

The habit worth carrying is a check on any argument that says factors multiply. Ask what each factor is a factor of, and whether the thing it acts on already carries the previous factor’s cost. When it does, the product telescopes, the intermediate quantities cancel, and what is left is a fixed price per stage.

What this makes readable

Essays that name this one as a prerequisite.

Named alongside this one

Essays reaching for the same objects. Nobody chose these; they are what the concept index makes visible.

What links here

Every essay whose body links to this one.

The objects this essay names

Each one links to every other essay that touches it.

ConservationPacking ratioScalingSurface in a volumeThicknessTrade-off