Packing efficiency — where it appears
Named by 6 essays across one field — each of them below, with the objects they name alongside it.
How much paper is wasted
The efficiency of a design is the fraction of the sheet its flaps can claim, and for almost every number of flaps nobody knows the best possible value. The bars in these figures are the best a search could find, which is not the same thing.
The flap nobody holds
An optimal packing is presented as an answer: here are the circles, here is where they go. For some numbers of flaps that is not what it is. The best arrangement of seven discs in a square leaves one of them free to wander over an eleventh of the sheet without changing the answer at all — and the algorithm reports one point of that region and stops.
The shapes the optimum has
Requiring a circle packing to be its own mirror image halves the number of coordinates a search has to find, so the same effort covers a much smaller space. Whether that helps depends on something the search cannot know in advance — whether the best packing was symmetric — and measured flap count by flap count the answer alternates without a pattern anybody could use.
Spending the cheap paper
A hole makes a sheet cheaper by the square inch, because a flap against its rim claims only half a disc. Whether a design can spend that was left open, because no packing search here could express a region that is not paper. It can now, and the mechanism turns out not to be the discount at all: across a hole, two flaps may overlap, and two tips three fifths of a sheet apart carry flaps of 0.500 rather than 0.300.
A notch is not a hole
Remove the same rectangle of paper from the middle of a square and from its edge, and the two sheets are not worth the same. The hole is cheaper paper at every flap length measured — 4.71% cheaper than a plain square of equal area against the notch's 2.58% — because what a cut is worth is rim with paper on both sides of it, and a notch spends one of its four sides on an edge the sheet already had.
The corner premium, with no corners
A square's corners are its most valuable paper: a flap placed there is claimed by a quarter-disc rather than a whole one, so the corner goes four times as far as the middle. A closed sheet has no corners at all, and the accounting that ranks sheet shapes by their corners has nothing left to rank.
Named alongside it
The objects these essays reach for when they reach for this one.
Circle packingSheet shapeDesignDesign spaceFlapOptimalityTrade-offTree methodBoundaryBoundary effectConstraintContact