Manufacturing — where it appears
Named by 10 essays across 2 fields — each of them below, with the objects they name alongside it.
Error is folded too
A folded position is a composition of reflections, and a reflection in a line that is slightly off turns everything beyond it by twice as much. So an error does not stay where it was made — and whether it grows with the crease count or with its square root depends on whether it is the same error every time.
Nowhere to put the error
Paper takes a misplaced crease and spreads it along its whole length as a curvature nobody notices. A panel is flat by definition and cannot, so the error arrives at the hinge — and the room to receive it is a length that has to be drawn, is paid for in fold angle, and has to grow with the crease count.
Where an error goes
A misplaced crease in a folded sheet has to be paid for somewhere, and this subject has two answers already — the error is folded too, and the hinge is where it ends up. There is a third. In a quadrilateral mesh a mistake in one row has no consequence in that row at all: it is felt by the columns, which is to say by every other row on the sheet.
Thickness has a sign
Swap every mountain for a valley and back again. Kawasaki does not notice, Maekawa gets the same condition the other way round, the lemma still asks the two creases to differ, and the layers come out mirrored. Every theorem on this site is blind to which side of the paper it is looking at — and a hinge in a panel with depth is not. The fold closes one way and jams at nothing at all the other.
A sheet with two edges
Design in this subject starts from a square, and the square's four edges are where every flap ends and every construction begins. A cylinder has two edges instead of four, and what a designer loses turns out to be measurable in the same letters a search counts — and what they gain is that the sheet is what gets manufactured.
A grid glued
Box pleating is the designer's grid: every crease on a line, every angle a right angle or forty-five degrees, and a whole design method built on the convenience of it. Roll the grid into a tube and half the column counts stop folding, on a pattern whose whole selling point is that it always works.
The tube that gets built
Every folded structure that leaves a laboratory is a sheet joined to itself — a boom, a stent, a bellows, an airbag, a packed antenna. The mathematics has been done on flat rectangles for the whole history of the subject, and the object is a cylinder, which is a different sheet with different counts and a condition the rectangle does not have.
Thickness round a closed loop
Real panels have thickness, and every technique for accommodating it works by shifting a hinge off the ideal crease by a small amount. On a flat sheet the shifts accumulate outward and end at the edge. On a closed sheet they accumulate round a loop and have to come back to where they started, which is a condition none of the techniques was designed to satisfy.
Three kinds of pile
A thick-panel technique is priced at the deepest pile a pattern has, and the depth of that pile says nothing about where it is. Mapped over the folded footprint, the printed patterns fall into three kinds. On a uniform pile the deepest count is the whole footprint — sixty layers everywhere on the Yoshimura. On an island it is a patch and the rest is shallow. On a graded pile it is a sliver — under one per cent of the tapered corrugation — while nearly nine tenths is at least half as deep, and the Miura, the pattern that gets built, is graded.
What a second deployment costs
Every folded structure this field builds deploys once. The reason is a power law: a hinge asked to survive more cycles cannot be as sharp, a blunter hinge takes more surface out of the sheet, and the fold count that packs best falls as the cycle count to a fatigue exponent. A structure required to work a thousand times packs thirty times worse than one required to work once, and the exponent decides how fast rather than whether.
Named alongside it
The objects these essays reach for when they reach for this one.
BoundaryGluingDesignThicknessThickness accommodationToleranceCylinderDeploymentError propagationHingeIdealisationThe offset-panel technique